Reducing Workload in Manufacturing with the LiftSuit Exoskeleton
- AUXIVO
- Feb 19
- 3 min read
Updated: Feb 27
Introduction
Strubline, a leading Swiss manufacturer and distributor of roofing drainage systems, has integrated the Auxivo LiftSuit back support exoskeleton into its operations. With over 60 years of experience in metal forming and a reputation for reliability and innovation, Strubline is committed to continuously optimizing its processes while enhancing workplace ergonomics and prioritizing employee well-being. This customer story explores why Strubline chose the LiftSuit and its impact on reducing strain in manufacturing and warehousing operations.
About Strubline
Under the STRUBLINE® brand, the company offers a complete range of products, including roof gutters, downpipes, gutter hooks, and accessories. Strubline's operations involve material-intensive processes such as:
Manufacturing roofing drainage systems, which requires handling and lifting heavy materials like pipes and metal sheets.
Warehousing, involving frequent material loading and unloading.
Managing long and bulky materials, often requiring two-person handling.
The Challenge
Strubline's operations demand frequent heavy lifting, awkward postures, and repetitive tasks that can strain workers' backs. The need for additional support was evident, especially for tasks involving loading materials onto manufacturing machines and handling oversized items in the warehouse.
Finding a Practical Solution: the LiftSuit Exoskeleton.
In the search for solutions, Strubline discovered exoskeletons as a possible new tool to support their workers. To make an informed choice, Strubline consulted a third-party workplace safety specialist. Since they had no prior experience with exoskeletons, they sought a neutral opinion.
Together with the consultancy company, an Auxivo expert helped select the most suitable solutions from the Auxivo exoskeleton portfolio. To allow for a clear recommendation, pictures and videos of the different workstations and processes were provided in advance, and possible solutions were then discussed during an initial video call.
During this process, Strubline selected the LiftSuit, a lightweight and easy-to-use passive exoskeleton, to alleviate the physical demands of their workers. The LiftSuit provides targeted back support, reducing muscle strain during lifting and repetitive tasks. Key features of the LiftSuit that made it an ideal fit for Strubline include:
Effective reduction in back strain, particularly during tasks requiring repetitive lifting and leaning.
Lightweight design for comfort during extended use.
Small and compact, allowing for easy movement in tight spaces.
Quick and simple donning and doffing, enhancing usability.
On-site Exoskeleton Implementation Process
Following the product recommendation, a two-week test phase began with an Auxivo representative conducting an on-site visit, providing a demonstration, training, and fitting while answering employee questions. During the test, one participant experienced sizing and comfort issues with the exoskeleton, prompting an additional on-site visit to fine-tune and optimize the fitting.
After the two-week testing period, all participants were satisfied, leading to the purchase of five exoskeletons: three for individual users who use them daily and two additional units shared among workers who occasionally perform tasks that require extra support.
Benefits and Employee Feedback
Reported benefits include greater comfort, reduced fatigue, improved efficiency, and higher employee satisfaction. After the testing period, Strubline employees embraced the LiftSuit, reporting noticeable improvements in their work routines.
Bekim Qollaku: "After using the LiftSuit, I feel more relaxed. Working without it, I can clearly feel the difference. From now on, I’ll definitely keep using it." | Michel Jakob: "It significantly relieves back strain. It's lightweight, quick to put on and take off, and very easy to use. Overall, I feel less tired." |
Conclusion
Strubline’s adoption of the Auxivo LiftSuit highlights how ergonomic innovations improve worker support in demanding manufacturing and warehousing environments. By supporting their employees with state-of-the-art technology, Strubline ensures a high standard of workplace ergonomics and a more satisfied workforce.
For more information on the LiftSuit exoskeleton, please visit our product website (Link).
